Software system for planning and managing the paper/cardboard production

Opti-Paper enables finding the optimal plan for the production of paper/cardboard on several paper/cardboard machines, taking into account the production technology, regardless of the number of customer orders and process equipment configuration:

The service enables the automatic solution of the following tasks:
- Using customer orders specifications, calculate the optimal volume production plan and then the optimal production schedule to match these volume targets.
- Optimize the profitability of the production plan, combining the sales of all types of products, production costs, productivity, absolute variable costs, and other factors
- Simulate current or potential production programs using existing and "virtual" equipment
- Provide recommendations for improving the calculated plan

System functions

Opti-Paper employs unique mathematical models and algorithms to

  • Using customer orders specifications, calculate the optimal volume production plan
  • Calculate the optimal production schedule to match these volume targets.
  • Optimize the profitability of the production plan, combining the sales of all types of products, production costs, productivity, absolute variable costs, and other factors
  • Reserve finished products for specific customers and take into account the reserves when planning cuts
  • Simulate current or potential production programs using existing and "virtual" equipment
  • Provide recommendations for improving the calculated plan

Advantages

Increased yield through trim optimization
Optimal cutting and job scheduling for the winder
Real-time integration with ERP and process equipment
Automatic product registration using barcodes
Quality control from raw materials to finished rolls
Accurate and timely production management reporting
Features
  • Support of multi-user mode with various functions and access rights
  • Taking into account the production technology, regardless of the number of customer orders and process equipment configuration
  • Can be used as a standalone product (also via Web interface), or as a plug-in to an existing accounting or MES-system
Download the brochure
in .pdf format

Customer feedback

...
Director of Arkhbum Tissue Group LLC
Dear Anton Igorevich! Thank you for developing the Opti-Paper production management system. Planning has become more accurate, orders are completed on time. The developers have not just sold the product, but are actively helping to implement and adapt it to our needs.
...
Acting technical director of JSC "Kondopoga"
The system is used for planning the distribution of work between different paper machines, taking into account the density, grades and product quality, production volumes and possible cutting plans. Specialists of Opti-Soft have shown themselves very reliable, and we will be happy to continue cooperation.
...
Acting Director General LLC "KIROVPAPER"
KIROVPEYPER LLC expresses gratitude to the OPTI-SOFT LLC team for the development and implementation of the Opti-Paper paper and cardboard production management system. The solution fully met our expectations, demonstrating a comprehensive approach to the digitalization of key production processes. Key advantages confirmed in practice: - planning and optimization of the production process; - automation of warehouse accounting and shipment of finished products; - quality control of manufactured products; - the possibility of further development of the system for the specifics of KIROVPEYPER LLC

Customers

  • Valmet Automation
  • Karjala Pulp (Kondopoga JSC)
  • and others

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